Production Data Acquisition in SAP

Collect and evaluate production data and integrate it in the
SAP actual cost system

Your Requirements

  • Overview over status and production
  • Monitoring and collecting of process times
  • Calculate production key indicators
  • Data exchange between MES (Manufacturing Execution System) and SAP ERP

Our Solution

  • Production data acquisition directly in SAP ERP
  • Evaluation and Integration of data in SAP
  • Employee data
  • Working place data
  • Order data
  • Material data

Your Benefits

  • Realtime data from production make transparency
  • Reduction of production costs
  • Shorter run-through-times
  • Increased machine performance
  • Elimination of error sources

The SERKEM solution in detail

Competitiveness and market success — for manufacturing companies in an international market, the availability of current and accurate data from production is advantageous.

This data forms the basis for decisions in all areas of the company and serves as the starting point for further analyses and efficiency evaluations. Shop floor data collection systems take on the task of capturing information at its point of origin.

SAP Integration of production data acquisition

With the production data acquisition in SAP, detailed order- or process information will be recorded. Transparency in the production flow will be created. Real-time data from order flow will be collected. Information of setup- and production times, quantity, downtimes and failures will be recorded and evaluated.

At a glance

Production data acquisition directly in SAP

  • Employee data
  • Working place data
  • Order data
  • Material data

  • Collection of detailed order and process information
  • Data collection with different devices or directly at the machines
  • Flexible response scenarios

  • Editing of response data with version-managed changing history
  • Reporting: collection, evaluation and visualization of key indicators
  • Administrative functions
  • Authorization

  • Synchrone/asynchrone accounting scenarios
  • Response data, goods movement, overhead costs inclusive plausibility checks
  • SAP standard booking logic
  • Customer-specific booking logics are possible

  • Communication and data exchange between SAP and MES
  • Production key indicators
  • KPIs
  • Further processing of data in SAP

Produktionsrückmeldung in SAP mit Rückmeldemonitor von SERKEM

  • Realtime data from production
  • Costs can be clearly assigned to orders
  • Reason for shortages are clear: either because of rejection in production or because of missing amounts from the supplier

  • Shorter run-through times
  • Increased machine performance
  • Elimination of error sources
  • Improvement of timeliness and customer service
  • Reduction of production costs
  • Increase of flexibility, planning security and productivity

  • Transparent view on production key indicators
  • Collection of detailed order and process information
  • Realtime data for order-run-through
  • Informationen of production and setup times, quantity, downtimes and failures

  • Recording in the SAP actual cost system
  • Usage of machine data in SAP for evaluations, for example data like good and scrap parts, time and employee number
  • Material supply: requirements from production are available in WM, for example runback of material X and replacement with material Y
  • Overview over production status and whereabouts or production section in SAP
  • Costs can be clearly assigned to purchases
  • Reason for shortages are clear: either because of rejection in production or because of missing amounts from the supplier

  • Guarantee for actuality of process data
  • No unnecessary interfaces and mediabreaks
  • No redundant care of master data

  • Personnel time settlement with SAP HR integration: personnel time calculation with different models
  • Quality data collection for worker-self-inspection in SAP QM
  • Production control station: status report at plant level
  • Production figures: TEEP (Total Effective Equipment Productivity) or OEE (Overal Equipment Efficency)
  • SAP CO transfer: production orders, serial production, internal orders etc

  • Homogeneous SAP solution with optimized usability via touch-terminal: fast responses at working places in production over easy surfaces
  • Collection of traceability data for batch components
  • Integration of NON-SAP solutions and machines
  • Integration of automation

Produktionsrückmeldung

Extract from our references

Logo ZF

ZF Friedrichshafen AG

  • Automotive industry
  • Turnover: 16,8 Mrd. €
  • Employee: 72.643

Vorwerk Autotec GmbH & Co. KG

  • Automotive industry
  • Turnover: 236 Mio. € at group level
  • Employee: 200 at headquarters in Wuppertal

Success Story Vorwerk Autotec

Further informationen

Downloads

SERKEM Success Story Vorwerk

SERKEM Flyer Betriebsdatenerfassung in SAP